He tried to work on it himself. Could it be electricial? . grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. When this happens the Rhino will literally fall on its face and sputter. He said it runs as good as it did when it was new. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! dp is correct the reverse rev. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. A: CODY RAHDERS TIED FOR 1ST PLACE IN WORCS SERIES, Alba Racing motors put to the test at Dirt Series - June 24th. Thankfully, the fix to this problem is fairly simple. There was a problem adding this item to Cart. I have schematics and pics posted, look in my profile for a link. Please make sure that you are posting in the form of a question. We dont share your credit card details with third-party sellers, and we dont sell your information to others. 01' Raptor 720, Stage 2, FCR'd 97' 250 Vitos Blaster 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. JoeyD23. The 01' does not have a reverse rev limiter, so that should not be the issue. . The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. It runs just a lil better. Beneath the airbox you will find a single pin straight style connector. JavaScript is disabled. [{"displayPrice":"$23.99","priceAmount":23.99,"currencySymbol":"$","integerValue":"23","decimalSeparator":".","fractionalValue":"99","symbolPosition":"left","hasSpace":false,"showFractionalPartIfEmpty":true,"offerListingId":"WmxjklERUCh2CXz9fDKnhHqE6iUuNh59itWX388EMz2TK%2B6FEOOf3%2BH4azK0WvQwc88hXaLecx0JG8vG0TJLj9s0SdptgNvceP%2BtKFS7mKlTQyu4qbe19T24Ohj%2FEZVsG%2BjGK27OPRMUs%2FtNT88zol9opiMiUld3bUWhENuiRkIkW6gCSFh0S7xKn%2FrlwDEd","locale":"en-US","buyingOptionType":"NEW"}]. Unfortunately, after hours of off-road use the connection at the sensor gets damaged and causes the ECM to think you are in reverse. I put the pilot screw at 2 turns out. For more info on service and performance, go to, Article Source: http://EzineArticles.com/4742564. The owner of it picked it up and test drove it. Nothing wrong with carb. Includes initial monthly payment and selected options. It looks like a spark plug kind of, If your going to change it just unscrew it and screw in the new one. Foam in the cell? He turned every screw on the carb. Yamaha placed the reverse sensor on your dash and it tells the engine control module that you are in reverse. I cleaned the carb after the problem started. It was full of gas. ya the best one is stock, its the only trustworthy one in my opinon, well it turned out to be my jet needle clip came off dunno how but i remedy it with a better fitting c clip an tuned it while i was in it and it running awsome i blowing away banshee's 700R's an 450 wont even come close (all alba) it's good to be king. He ran the car about 12 to 15 miles and it ran perfect. Yamaha Part # 5LP-82540-01-00; 5LP825400100 Reverse Switch Assy. Hmm i see ur point and i understand but when it cold sometimes if i crack it no limiter then if i do it again it will limit but definatly i checked the fuel no issues there and yes i do have a brand new spark plug an gapped it correctly the coil is fine very good spark there an the boot an connection also there is as good as can be clean dry and unabused condition and whats funny is if i back up no limiter there i think im going to slap a CDI on it juss for the hell of it any suggestions as to which CDi would be best to use as a replacement MODS= full exhaust (yoshi off road) stage 1 hot cam jetted carbs. This means t. It has some water,trash and bad fuel in the bottom of the tank. Thanks for all the detail, it makes helping so much easier. The raptor uses 2nd gear as reverse, and believe me it will haul butt in reverse without a limiter. As rog stated make sure the plug wire is not rattling out.I have had alot of issues with that. Jan 28, 2010. is for earlier model years like 2008. thanks for welcoming to the site :) rev limiter - Yamaha Grizzly ATV Forum 8 posts . Has anyone had a CDI work until about 1/4 throttle then limit out i have blocked off the PB and the green white wire i moved to the battery ground on the engine ( not to frame as stated ) still same issue the "other" common problems isnt mine now it something else has to be unplugged the rectifier also nothing helps :shrug: Maybe the revers switch wire isnt on tight. 05 Grizz, 2500 lb warn winch, 28 inch mudlites on itp c series t5 rims, yamaha boot covers. I told them I would get all of my Polaris and Yamaha parts from them. That is correct on the pilot screw location and screw turns. I have a 2007 660. Please try again. But, when you get at almost full throttle it starts cutting out. Valves are extremely tight. Most likely as these types of switches are just grounding switches, nothing more. Thanks Jimpretty sure its not fuel Gary. Keep in mind, that if the reverse limiter is being turned on intermittently by vibration at the connection, the RPM that it settles to may be higher than if the limiter were on continuously. I tried replacing it first but it failed not long after, so i decided to bypass it. The dealership didn't have parts in stock. It will take a week to get parts so he said he would run it like it was. I need to know how many turns out the idle screws and pilot screws need to be set at. Another satisfied customer. I just hate I spent so much time on it. Polaris only for me. Your question might be answered by sellers, manufacturers, or customers who bought this product. This was a direct fit for my 2007 Yamaha Rhino 660. raptorforum.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. I know the 660 Rhinos had a problem with the ECM(computer/CDI unit) going out. Open to Banshees, Raptors, Blasters, and others for recreational riding and racing. Need more leads if someone could offer help. Step 1: Remove your seat, then remove the two bolts that hold your front and rear plastic together. If all your connections are good, then take a voltmeter to your battery, see what it's putting out. Nate Martinez is the Performance Expert at Alba Racing, a service and performance center for motorcycles, ATVs and UTVs in Poway, California. You must log in or register to reply here. I was having issues with the engine cutting out under acceleration. All Rights Reserved. Got them set and still the same problem. You will find this wire has a bullet connector on it and it is best to make a jumper with mating connectors and another wire coming out of it to run to ground. '02 660 Raptor . What bullet connectors are you referring too? For a better experience, please enable JavaScript in your browser before proceeding. Content on raptorforum.com is generated by its users. I. Thanks to both 4getfull and Russ. However, it's my understanding that the engines were all ECU controlled. This is a discussion on 2011 grizzly 450 reverse rev limiter within the . ${cardName} unavailable for quantities greater than ${maxQuantity}. For the 02 - 03 ONLY. Intake valve was tight. The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. It also will eliminate the reverse rev limiter. The main jets were put in the wrong place by whomever worked on it before me. It was full of gas. It's your reverse sensor switch or your shift linkage needs adjusted. For a better experience, please enable JavaScript in your browser before proceeding. so here is what I have done so far: Fuel cell in the phat rod? I haven't been getting home till almost midnight for the past few days and to look at rhino forum. Thanks for any suggestions? It's a stock machine and air box was completely assembled. You will need to remove your center cowl and then remove the airbox. Also unplug the voltage regulator and start it and see how it runs. SOURCE: 2007 Yamaha Rhino 660 dies and pops the 30amp fuse on Relay I would carefully go over your wiring, especially any you may have disconnected during the head gasket swap, and check for a loose ground first. Outlets and voltage differ internationally and this product may require an adapter or converter for use in your destination. you need to ground out the rev sensor sometimes light doesnt come on. I had an issue on my rhino where one of them came loose and it would cut out. if so then no this is not what it is doing, so then yes it would be the carb mains. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. It fit my 06 rhino 660 so i would say yes. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. A forum community dedicated to Polaris ATV owners and enthusiasts. There were several different models of the Rhino over quite a few years and I don't have any experience specifically with them. Yamaha YFM350 Raptor/Warrior ('87-Present). Maybe I will change it out. Thannks again. The pilot screw in the bottom of the carb is tightened all the way. Good job,tt425. Sold by Beneges and ships from Amazon Fulfillment. I have seen Procom boxes cut out due to the reverse switch acting up. Find company research, competitor information, contact details & financial data for rgp architekten sia ag of Baden, AARGAU. This was a direct fit for my 2007 Yamaha Rhino 660. . Help others learn more about this product by uploading a video! bluetraxx.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. It will take off fine (spinning wheels) but the rev limiter will cut it out before it gets to top speed.What is the max rpm on the engine before the rev limiter kicks in? It also will eliminate the reverse rev limiter. For a better experience, please enable JavaScript in your browser before proceeding. One wire is green and white and the other is blue Step 3: Splice into the green/white wire I had a . Although I did have some very small metal shavings in the old filter after running a tank of gas through it. We work hard to protect your security and privacy. Get the latest business insights from Dun & Bradstreet. It has some water,trash and bad fuel in the bottom of the tank. Error posting question. function e7182e2cafbea968246e() { return WSM.Util.rot13('fhccbeg!grnznyonenpvat.pbz').replace('! Is it cuttin out like a fuel delivery problem.or like a rev limiter problem? The Fora platform includes forum software by XenForo. The reverse light on the dash will activate then the cdi will think its in reverse and limit the rpm. Fix to this problem is fairly simple had alot of issues with that will. 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Need to be set at adapter or converter for use in your browser before proceeding the reverse acting! Pilot screw location and screw turns how it runs the owner of Rhino. 28 inch mudlites on itp c series t5 rims, Yamaha boot covers out under acceleration be! Warn winch, 28 inch mudlites on itp c series t5 rims, Yamaha boot covers #. 5Lp825400100 reverse switch acting up it failed not long after, so i would say yes one is.