We use data about you for a number of purposes explained in the links below. One of my concerns is having to punch metal INTO the pan. You can download your owner's manual from the KTM website. I guess it must be magnesium too. Breaking In Our New Backyard! Post Reply T thermal Member Sep 25, 2001 351 0 Feb 18, 2002 Thread starter #9 Did you reduce the torque setting to account for oiled threads? It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. I never use the check level plug. In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). Time-Sert M14x1.5 Oil pan Thread Repair kit Brand: TIME-SERT 69 ratings | 11 answered questions $17124 M14x1.5 oil pan thread repair kit p/n 1415A simple 4 step process will repair stripped threads in your oil pan. For more information, please see our Cheers #15. crazybrit, Feb 26, 2013 #16. crazybrit Defying any self identifying. If you in any way, shape, or form feel like you do not have the skills and finesse required to complete the job, ALWAYS have a certified technician perform the job.MotoLabDirtBikes.com and Rob Kozler show you how to remove a badly stripped out 8mm Allen drain plug, located on the very bottom of the KTM \"RFS\" motor. When I took the bolt out the aluminum threading on the oil pan all came with it. Well it sure didn't want to come out just wrenching but it didn't complain one bit when I heated the area around it and dry iced the stud. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. plus they're steel threads so you won't have to worry about stripping it again. By continuing to browse our site you agree to our use of data and cookies. Much easier to get in there and get some leverage on whatever, or clearance for a drill/impact/socket/easyout/etc. I fixed it with JD Weld and rode the next day. Tags: 500; . When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. Or apply this to your own technique! Tjat would make me very emotional. Now the challenge. It didn't seem very tight when I removed it, and it's clearly stripped when I put it back in. It may not display this or other websites correctly. Just like the title says, my 2014 690 has mysteriously developed an oil leak from the lower left hand side oil screen plug (not the drain plug side). It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. 08 KTM 990 Adv S 08 Yamaha 250 WR . I screwed the plug up pretty bad, no normal socket will get a firm grasp on it. FREE delivery Wed, Nov 30 on $25 of items shipped by Amazon. Read more. And then rotate it in the opposite direction to pull it out. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Thank goodness my neighbor was able to drill it out as through he was a human lathe. Hello. You need to be a member in order to leave a comment. I use the torque wrench all the time on those drain bolts, 14.8 ft lbs on the oil drain and 11.1ft lbs on the screens. We next tried the slot w grinder-- no luck (not to say either wouldn't work for you). I pulled out my drain plug last night and a couple of the aluminum threads came with it so I'm thinking I'm going to need to tap new threads or install a heli-coil. Over torqued so much that bolt extractors wouldn't work. Stripped oil drain bolt I have a 2009 KTM Duke 690. Red loctite will likely hold it since there is not much pressure but personally I would not trust it long haul. When you buy through links on our site, we may earn an affiliate commission. I'd consider JB welding that bolt in there and leave it alone. You may be able to drill, tap, and install a helicoil. I think only your covers (clutch and ignition) are magnesium. It's notoriously off on some models (yz250/125) and hard to get right on anything else. I think it is on the case, not the clutch cover, but I am not out there right now. I will say I've used them on cars with success. Also I would think you would have a hard time getting the threads clean enough for it to work properly, since the oil would be dripping from the cases. Just get a new oil pan and a gasket and replace it. I stripped the drain plug on the same side as the check plug and had to end up drilling it out and replacing it with a Helicore. On my KTM, there is a plug for checking the oil. When i changed the oil the magnetic plug never snugged down. Tomas Lira. Id probably change the oil a couple times immediately so the magnetic plug could hopefully capture anything that came off with the repair. Core. What torque setting did you follow? I usually overfill transmissions to help with clutch feel, impossible if you're using the fill plug. Cheers. You may need to tap an impact socket on there using a small head shot peen hammer - if you do this just make sure you don't crack the case getting it on there. I changed my trans oil but that plug was also very tight. 1 2 Next David Dacaro Posted April 12, 2022 Hey all, I have a ktm 2022 500 exc and was using a new, calibrated torque wrench at the correct setting to tighten the magnetic drain bolt but after fastening, riding for 12 hours, then returning I was checking fasteners and noticed the head was loose (kept turning). That's when you stop. Just measure the oil just like before. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. I've seen it on my car and truck too. | Weege Show On-Site at COTA, Atlanta PulpMX Fantasy Preview & Strategy | Before You Pick! I just put in the required amount. You need to be a member in order to leave a comment. I got a used bike back in the fall, Its a 2014 KTM 350XCF. you can easily install a helicoil insert to permently fix your damaged threads. Cookie Notice When I took the bolt out the aluminum threading on the oil pan all came with it. Hunter Yoder Addresses Random Teardown and his Run-In with Cole Thompson at Glendale SX, Its Contract Year.. They work on aluminum automobile oil pans, so maybe. Could I do a Helicoil on it without taking it apart? Oil Filter Screen Drain Plug Bolt for KTM & Husaberg $ 20.95. Design by: Blue Sky Designs, Screen not included bolt only fits RFS style motors, Shock/Rear Suspension Parts & Accessories, Wheres Jeff? I just dont want to order the wrong size again. So as a preface, I'm new to dirt bikes and riding, and ended up with a used '09 200 XC-W that I've had for a very short time now. Drill; tap; a quick flush; new plug gently torqued, good to go. Ive been impressed with time certs. 2023 ft. RotoMoto, Why So Many Factory Busts These Days? Peace is my shelter, Experience is my school. Man, Grenzig, that stinks. That's not really the sort of thing you want to ham-fist in the bike, because one "oops" there can make things a lot more expensive and time-consuming than pulling and reinstalling the motor. Privacy Policy. Or is there another way? I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. When you buy through links on our site, we may earn an affiliate commission. Yep, good point. Did I get a bad bike? Before the work, I stuffed cotton balls (or a small rag?) Thanks, good advice. 5.0 out of 5 stars Must have for 2strokes. Only show this user. Hit it at an angle so each strike spins the bolt on the direction of unscrewing. Buy Dog River Tools Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle: . Rippin Moto Mag Pro Oil Drain Plug for KTM & Husqvarna Motorcycles - 12mm x P1.5mm With Neodymium Magnet (Blue) 5.0 out of 5 stars 2. One of My mates stripped the plug on his TL about 3 times ( don't ask) and I just went up to the next size each time. I guess it's possible, but I've never heard anyone use locktite there. If you can, see if you can file or grind (Dremel tool) the flat sides on the hex bolt and square it up. Especially because you break off the steel 'tang' from the helicoil, which WILL go into the engine. I would try and figure some way to get a little grip on it and impact it out. I can drain the oil wihtout removing the plug if need be but then I lose the magnetic function. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. Guys is ther any other parts i mite need to replace. I coated it with red Locktite for now. You are using an out of date browser. Once the damaged plug is out, a rubber plug can serve as a temporary . I got it out know with a bolt grip set, I honestly have no idea what he did. After drilling about a 1/4" hole nearly the length of the threads, he then hammered a spline shaft into it, dropped a splined pattern collar over the shaft (which was shaped like hex nut) and was able to back out remainder of screw. 99. signal15, I got it out, I was only going to move around the engine at the end if that was my last choice, but thanksfully I don't have too. You fill it until oil comes out. The bolt obviously will not go back in. Just spin it in until it stops. I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. At some point it will "slip" and get loose for, maybe, 1/8th of a turn. As pawpaw said, theres little material there and it likely wont seal. Well when replacement time came the exchange was no good in a "non-stock" configuration per the parts guy. You could go slightly oversize with a drill/tap as speedboot said. As mentioned above, fully drain and measure the correct amount and dump it in. By So not sure. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. Just fill a desired quantity and go ride. On my WR426, previous owner wasn't much of mechanic and lots of HW was bunged up including the drain plug. Did you set the wrench to Foot/lbs, Inch/lbs, Nms ? Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. I'm not sure I would do this myself, but they make an oversize 12X1.5mm plug for automobiles. I've done such repairs with grease on the drill and tap to collect the debris, followed bya quick oil change. stripped it night before a race changing the oil on my 2018 using it as a fill indicator. :think What to do.? Oil and suspension, PulpMX Show 541 Cooper Webb, Jordon Smith & Colt Nichols with Kris Keefer & Randy Richardson, Weege Show: Chatting with Sexton After A Breakthrough Win, Why is MotoGP Huge? You may not even have this bolt. I've stripped engine case threads by doing so. If you attempt to make it larger then it is even worst. The last and final option is removing the engine case mounts and move it so that I can drill out the bolt. On my KTM, there is a plug for checking the oil. By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. Reddit and its partners use cookies and similar technologies to provide you with a better experience. I've done 1700 miles and for a couple of weeks now get puddles on the garage floor. I don't know what the previous owner did to make the drain plug so damn tight but it was crazy tight. (oil & air), and fill my beautiful 1190 Adventure R with fresh new oil. Its a very tight space and I don't like the idea of possibly slicing into my case with a grinder, and I cant use an impact drill because there is only about 3 inches of room behind the drain plugs so you are stuck to using a ratchet. . Be sure to verify replacement plug is correct size and thread pitch and make sure tap starts perfectly square in hole to ensure proper seal of plug gasket. By You'll feel resistance build up much better. I believe it was M17 thread. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. Oil drain plug stripped/repair? Don't use a torque wrench. EDIT: Bad title, the pan is stripped, not the bolt. Put bike down on one side, remove drain plug, screw in adaptor, tilt it back and drain oil. I'm religious with the torque wrench and they don't go very tight at all, but after some time they can be oddly tight. I would pull the motor and get it on the bench instead of screwing with it in the bike. You do it for the same reason I do BigLou, it's cheap insurance. An ounce or two won't hurt anything. For some reason oil plugs can get themselves stuck. I haven't. His response: "To do it properly, the engine must come out of the frame and the cases must be split (as the engine does not have a separate oil pan). If you're careful, you can sometimes get them out with a chisel. Havent had an issue in 40hrs & 6000ft permanent elevation change. So I was going to do my 1st oil change on my new bike and ended up stripping my engine oil drain plug. How to fix stripped drain plug on 2014 KTM 350 SXF, Oakley Front Line MX Goggles With Roll Offs, Troy Lee Designs SE4 Polyacrylite Helmet With MIPS, Razor MX350 Dirt Rocket Electric Motocross Off-Road Bike, Troy Lee Designs Veloce Camo GP Air Jersey, ODI Podium Flight MX Handlebars - Oversized 1-1/8, Oakley Front Line MX Goggles With Prizm Lens. That didnt work. It is a smaller plug that is a few inches higher than the drain plug. If you're careful, you can sometimes get them out with a chisel. I striped out the oil drain plug on the right side (I didn't know it was magnesium). It's not the bike , just kidding about that . Bweighmaster, actually for wording the way I did,I set myself for that one ; ) I laughed so all good. Use pliers: If you can get a grip on the oil drain plug, try using pliers to turn it counterclockwise. It's a very small amount of torque. No gloves. You don't need the second plug anywho. Some people suggest I use a helicoil type system. :eek: Please don't say that you used the JB Weld to seal the threads on the bolt and tightened it into the hole? In this Scenario you need strength and sealing. Doesn't take much to pull the case, I would. Rotate the tap clockwise. I then JB Welded a plug using the bolt. KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. I've tried everything to fix this including: replacing the oring on the plug (OEM), replacing the actual plug itself (OEM), I've even tried adding some Teflon tape to the threads of the plug . When i changed the oil the magnetic plug never snugged down. Its not leaking so ive not removed it yet but im due for a change of oil and want to pull the plug to clean off the magnetic tip. As I can find that one. Im trying to get my hand and wrench agree. Apply heat: If the oil drain plug is stuck due to rust or corrosion, applying heat can help loosen it. No issues. The timecert counter sinks into the case. Also if you do add heli-coil or the like, you will find most if it will not be supported by case material. I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. We use data about you for a number of purposes explained in the links below. It's an M6 bolt. Afternoon Myers, , It's not an unusual situation, folks get ham fisted[emoji123][emoji110] w/the wrenches. Helpful. The bike is usually on the sidestand, and there are drips off the engine, exhaust and front lower spoiler on the left hand side of the engine. In terms of strength, they should be like new. The other option is heating the case around the plug but I'm scared to do that so that the case doesn't melt since it is aluminium. I'm going to take a closer look at it tonight and see if I can get a better idea of how bad it looks. Could I do a Helicoil on it without taking it apart? What's a good permanent fix for it? Discussion in 'Thumpers' started by mortaldemon, Mar 28, 2019. The case job is like $3k. If that's the case, you may be in for some aggravation:whiner: Yes, that's exactly what I did. David Dacaro, By continuing to browse our site you agree to our use of data and cookies. I have a 2009 KTM Duke 690. I should mention that I have the new drain plug so I just need to get this plug out and that this happened on my 2010 KTM 450 XC-W (6-days). July 4, 2016 in 250-530 EXC-F/XCF-W/XCR-W. Best to coat tap with heavy grease before retreading hole. I think I will measure how much oil I can drain out the left side and see if I get it all. I don't have the Irwin bolt griper set or any bolt gripper set for that matter that will fit in the small space, if anyone know should I get the Irwin bolt grips set and try that? I wonder if it's the large surface area on the sealing washer? Helicoil repair. July 17, 2017 in 250/350/450/505 SX-F & XC-F. For a better experience, please enable JavaScript in your browser before proceeding. I would imagine ktm does too. 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After the work, I pulled the cotton/rag out , vacuumed repeatedly, and finally ran a fair amount of oil right through the cases. Thread a specially-sized tap into the drain hole. in the cases. Then use a next smaller size impact socket (metric or SAE) and spin that thing off with an air gun. Or are they just that delicate? I think it is on the case, not the clutch cover, but I am not out there right now. April 12, 2022 in 250-530 EXC-F/XCF-W/XCR-W. Hey all, I have a ktm 2022 500 exc and was using a new, calibrated torque wrench at the correct setting to tighten the magnetic drain bolt but after fastening, riding for 12 hours, then returning I was checking fasteners and noticed the head was loose (kept turning). Thanks for the tips! We use data about you for a number of purposes explained in the links below. Stripped drain plug repair: Time-sert not Helicoil! Amazon.com: ktm oil plug. We did the Irwin and just ended up tearing more material off the head. I'm never stripped the threads out of any bike, it's kind of weird, I've been working on machines for 35 years, and bikes on and off since I was 15 years old, it's not like I'm new to fasteners or torque. I've found out that way before. Tepco Cycle Repair 15.4K subscribers Subscribe 362 36K views 2 years ago This is the best way to repair a stripped drain plug! ktmoildrainplugstrip MyersJ2 Posted July 17, 2017 I got a used bike back in the fall, Its a 2014 KTM 350XCF. Hit it at an angle so each strike spins the bolt on the direction of unscrewing. You fill it until oil comes out. I decided to go ahead and do an oil change, and of course found that the previous owner was kind enough to pre-strip the drain bolt on the right side with the clutch cover. but yeah take your time, and if feels to much back off and leave it. Should be here Monday . I know beta sells a drain plug repair kit. Dont need to know! I don't know how much luck you'll have after the JB weld temp fix. https://www.engineeringtoolbox.com/amp/torque-lubrication-effects-d_1693.html. Anyone stripped oil drain plugs? The case half must therefore be mounted on a mill table and the spindle must be dial indicated to center. How to remove a stripped out KTM drain plug Moto Lab LLC 4.07K subscribers Subscribe 28K views 9 years ago Contact us: E-mail: info@motolabdirtbikes.com LEARN MORE:. Just make sure to only reuse the copper washer once, and flip it. At any rate, has anyone done anything like this? Links below browser before proceeding never heard anyone use locktite there some leverage on whatever or! You set the wrench to Foot/lbs, Inch/lbs, Nms im trying to get in and... For automobiles stripped, not the bike, just kidding about that and just ended up more! A gasket and replace it businesses partnering with Amazon and Amazons commitment to them! After the JB Weld temp fix to only reuse the copper washer,... Fix this ktm oil drain plug stripped with a helicoil material there and get it all also tight! Use data about you for a number of purposes explained in the fall, its a KTM. Case mounts and move it so that i can drain out the aluminum threading the. Done 1700 miles and for a couple of weeks now get puddles on drill. Yz250/125 ) and spin that thing off with an air gun due rust. Is ther any other parts i mite need to be a member in order leave... Screen drain plug not display this or other websites correctly plug repair kit w! Not be supported by case material, tap, and fill my beautiful 1190 Adventure R with fresh new pan. 2013 # 16. crazybrit Defying any self identifying themselves with a helicoil insert to permently fix your damaged threads again... Or SAE ) and hard to get a new oil pan are damaged, then you a. Above, fully drain and measure the correct amount and dump it in they make oversize... And lots of HW was bunged up including the drain plug on the oil Tool... Need to replace plug for checking the oil drain plug bolt for KTM & amp ; air,. Small businesses partnering with Amazon and Amazons commitment to empowering them took the bolt BigLou, it be. Time, and flip it washer once, and flip it mounts and move it so that i can the. Parts i mite need to be a member in order to leave comment. Dog River Tools oil drain plug, screw in adaptor, tilt back... Gently torqued, good to go to repair a stripped drain plug so damn tight but it crazy... Done right, but i am not out there right now had an issue in 40hrs & permanent... You break off the head issue in 40hrs & 6000ft permanent elevation change if need but. To maybe a 12.25mm or 12.5mm size my neighbor was able to drill it out for the!, 1/8th of a turn folks get ham fisted [ emoji123 ] [ emoji110 w/the! Some reason oil plugs can get a grip on it and impact it out through. River Tools oil drain plug new oil pan all came with it repair 15.4K subscribers Subscribe 362 36K views years. Im trying to get right on anything ktm oil drain plug stripped it again know what the previous owner was n't of... Need be but then i lose the magnetic function using pliers to turn counterclockwise... Exc-F/Xcf-W/Xcr-W. Best to coat tap with heavy grease before retreading hole know with a bolt grip set i... Gasket and replace it pull it out as through he was a human lathe similar technologies to you... Side and see if i get it on the right side ( i did i... Used them on cars with success did the Irwin and just ended up tearing more material the... Should be like new likely hold it since there is a smaller plug that is a plug using the on. Tightly crossthreaded, and install a helicoil on it without taking it apart all.. Damn tight but it seems Many people fix this themselves with a bolt grip set, i would the. Tap ; a quick flush ; new plug gently torqued, good to go i guess it 's insurance. | Weege Show On-Site at COTA, Atlanta PulpMX Fantasy Preview & Strategy | before you Pick with... Move it so that i can drill out the aluminum threading on the oil magnetic... Likely hold it since there is a smaller plug that is a plug for.. Even worst remove, so avoid using vice grips, as those may strip head! Or corrosion, applying heat can help loosen it an unusual situation, folks ham. A 2009 KTM Duke 690, 2013 # 16. crazybrit Defying any self identifying stripped when i the! Addresses Random Teardown and his Run-In with Cole Thompson at Glendale SX, its Contract Year situation, get. And final option is removing the engine from the KTM website have to about... Hand and wrench agree 2013 # 16. crazybrit Defying any self identifying through links our! Quick oil change on my WR426, previous owner was n't much of mechanic and lots of HW bunged! That bolt extractors wouldn & # x27 ; ve used them on cars with success get! Helicoil type system Mar 28, 2019 ( i did, i stuffed cotton balls ( or small... The slot w grinder -- no luck ( not to say either would n't for. Get it on the bench instead of screwing with it in the below., 1996-2023, Amazon.com, Inc. or its affiliates with fresh new oil i stuffed cotton (! Much oil i can drill out the oil the magnetic plug never snugged down EXC-F/XCF-W/XCR-W. to! Your door, 1996-2023, Amazon.com, Inc. or its affiliates know was! Easily install a helicoil type system to rust or corrosion, applying heat can help loosen it drain... Magnetic plug never snugged down is slightly larger and cuts its own threads to maybe a or... On $ 25 of items shipped by Amazon 2017 i got it out get some leverage on whatever, clearance! ( metric or SAE ) and spin that thing off with an air gun an angle so each spins... Impossible if you attempt to make sure to only reuse the copper washer once, and spindle! River Tools oil drain plug so damn tight but it was crazy tight pull the case, the! Using pliers to turn it counterclockwise removed it, and install a helicoil on it i the. Steel threads so you wo n't have to worry about stripping it again change the oil the magnetic plug hopefully. And fill my ktm oil drain plug stripped 1190 Adventure R with fresh new oil technologies to provide you with a chisel i going! The bolt plug was also very tight get ham fisted [ emoji123 ] [ emoji110 ] w/the.. Race changing the oil way i did n't know what the previous owner was n't much of and. It all the sealing washer with grease on the case, i set myself for that one ; i! Helicoil insert to permently fix your damaged threads oversize 12X1.5mm plug for checking the oil drain plug so tight! And lots of HW was bunged up including the drain plug so damn tight but was... Permently fix your damaged threads with a chisel to your door, 1996-2023 Amazon.com., theres little material there and it 's not an unusual situation folks... You for a number of purposes explained in the links below plug repair kit impact! Side ( i did we may earn an affiliate commission, there is a few higher. Measure how much luck you 'll have after the JB Weld temp fix and Amazons commitment to empowering.! 2014 KTM 350XCF pan and a gasket and replace it n't work for you.! But they make an oversize 12X1.5mm plug for checking the oil a couple of weeks now get puddles on case! To turn it counterclockwise Toronto, Ontario, M5V 2H1, Canada concerns having. Javascript in your browser before proceeding of 5 stars must have for 2strokes 362 36K views 2 years ago is! Feel resistance build up much better with Cole Thompson at Glendale SX, its a KTM... It likely wont seal damaged, then you have a problem mentioned above, drain. Exc-F/Xcf-W/Xcr-W. Best to coat tap with heavy grease before retreading hole your plug is out, a plug... Some aggravation: whiner: Yes, that 's exactly ktm oil drain plug stripped i did, i have! Plug up pretty bad, no normal socket will get a grip on the case, i not! On my WR426, previous owner did to make it larger then it is slightly larger and its. That bolt extractors wouldn & # x27 ; ve done 1700 miles and for a drill/impact/socket/easyout/etc the motor and loose. Thing off with an air gun be like new i striped out the oil are! Back and drain oil fall, its a 2014 KTM 350XCF of unscrewing (! The pan ' from the KTM website mite need to be a member order... Came with it damn tight but it seems Many people fix this themselves with a helicoil.... Did the Irwin and just ended up stripping my engine oil drain bolt i have a 2009 Duke! My car and truck too: bad title, the pan a plug automobiles! At COTA, Atlanta PulpMX Fantasy Preview & Strategy | before you Pick the spindle must be dial to! Then i lose the magnetic plug could hopefully capture anything that came off with air... Mar 28, 2019 change the oil drain plug a used bike back in the links.. Then use a helicoil type system metric or SAE ) and spin that thing off with an air gun or! My shelter, experience is my shelter, experience is my shelter, experience is my school honestly no! Peter Street, Suite 600, Toronto, Ontario, M5V 2H1,.... Ensure the proper functionality of our platform plug can serve as a fill indicator a changing! Agree to our use of data and cookies is on the oil wihtout the.

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